PPAP- Lets Learn something new

PPAPs for the Automotive Industry - Business-Building Information

PPAP (Production Part Approval Process) was developed by AIAG and it is an important part of the comprehensive Advanced Product Quality Planning (APQP) approach.

There are five phases to APQP; PPAP is triggered in Phase 4, Product & Process Validation.

The basis for the make-up of a process control plan is included in the APQP manual.[3] The APQP process is defined in the AIAG's APQP manual, which is part of a series of interrelated documents that the AIAG controls and publishes. These manuals include:

The failure mode and effects analysis (FMEA) manual

The statistical process control (SPC) manual

The measurement systems analysis (MSA) manual

The production part approval process (PPAP) manual

How APQP Works

In APQP, quality isn't an end in itself. The goal is to ensure that your company delivers a top product that will make your customers happy. If you apply APQP to the new product line you're rolling out, you'd break your quality planning into several steps:

Define what the customer wants from your product. Use that to set standards for design, reliability and quality.

Design the product, including specifications for the materials you're using and the equipment requirements.

Review the manufacturing process. Identify potential problems and failure risks and develop plans to deal with them.

Test your processes and confirm that they're effective.

After you start the production line, continue assessing quality and make constant improvements if necessary.

If APQP works properly, you can reduce or eliminate the risk of launching a new product that turns out to be a turkey.

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